Evaluation possibility of the turbine disks using of converted aircraft engines of the NK family

¹ Kazan National Research Technical University named after A.N.Tupolev-KAI, 10 K.Marx Street, 420111 Kazan, Russia
² Kazan (Volga Region) Federal University, 18 Kremlevskaya Street, 420008 Kazan, Russia

^* Corresponding author: pvelikanov@mail.ru

Abstract

The article examines the possibility of using converted aircraft engines for gas pumping units using the example of the main parts of the GTE - the disks of the NK-8-2U aircraft engine and the NK-16ST and NK-16-18ST ground engines. For all disks of the second stage of low-pressure turbines of three engines, the stress-strain state calculation was performed using the boundary integral equations method (BEM) and using the FEM in the Ansys program. For three disk stress concentrators, the theoretical stress concentration coefficient was determined and the maximum equivalent stresses were calculated. During long-term operation, the main parameters of engine operation change due to degradation changes (wear, erosion and corrosion, development of seals, contamination and resizing of flow parts). As a result, the main parameters of engine operation change, in particular, the rotation speed of the rotors and the gas temperature in the turbine, which determine the stress-strain state, which must be taken into account when predicting durability. The compliance of the results of the calculated study of the stress-strain state of turbine disks with their real load was confirmed by the data of their metallurgical study after prolonged operation. Using the Manson formula for the disks of three engines, their cyclic durability was determined before the formation of a crack of low-cycle fatigue. Using the linear damage summation hypothesis, the total damage rates (under static loading and under fatigue loading) for the disks of three engines were calculated. It is established that after the conversion of aircraft engines that have spent their life in flight operation, it is advisable to continue the use of turbine disks on ground-based GTU.