The Hydraulic Power Generation and Transmission on Agricultural Tractors: feasible architectures to reduce dissipation and fuel consumption – Part I

¹ DIEF-Engineering Department “Enzo Ferrari”, Via Pietro Vivarelli 10, 41125, Modena, Italy
² Department of Engineering and Architecture, Parco Area delle Scienze 181/A, 43124, Parma, Italy
³ CNH Industrial Italia – Viale delle Nazioni 55, 41122, Modena, Italy

^* Corresponding author: barbara.zardin@unimore.it

Abstract

This paper is aimed at investigating the benefits in terms of energy efficiency of new electro-hydraulic architectures for power distribution systems of a medium-size agricultural tractor, with a focus on the hydraulic high-pressure circuit. The work is part of a wider industrial research project called TASC (Smart and Clean Agricultural Tractors [1]). Traditional and alternative architectures have been modelled and energetically compared through simulation, using a lumped parameter approach. Experimental data previously acquired have been used to validate the models and to replicate real working conditions of the machine in the simulation environment. A typical on-field manoeuvre has been used as duty cycle, to perform an effective energetic analysis. The standard hydraulic circuit is a multi-users load sensing system that uses a single variable displacement pump to feed steering, trailer brake and auxiliary utilities in that order. The key idea of the proposed solutions is the separation of steering from the other implements, to optimize the entire energy management. In particular, the paper investigates new and flexible solutions for the auxiliary utilities, including an electro-hydraulic load sensing architecture with variable pump margin, an electronic flow matching and flow sharing architecture, and an electronic strategy for automatic pressure compensation. The simulation results show that good energy saving can be achieved with the alternative architectures, so that physical prototyping of the most promising solutions will be realized as next step of the project.