Development of high strength polyvinyl alcohol gel for water shutoff in carbonate reservoirs

School of Petroleum Engineering, China University of Petroleum (East China), Qingdao 266000, China

Abstract

To provide a high-strength, non-resin organic plugging agent for water shutoff in carbonate fracture and cave reservoirs, a high-strength gel was prepared with polyvinyl alcohol 1788 as gelant and p-phthalaldehyde as crosslinker in this study. By selecting latent acids rather than strong acid such as hydrochloric acid and sulfuric acid as catalysts, and by adding clay and sulphonated phenolic resin as stabilisers to the gelation, the drawbacks of short gelation time of polyvinyl alcohol and high dehydration rate of the formed gel soaking in brine were overcame. The evaluation results showed that the gellant composed of 7wt% polyvinyl alcohol, 4wt% clay, 0.3wt% aldehyde crosslinker, 0.25wt% latent acid, 1.5wt% sulfonated phenolic resin, and 0.3wt% hexamethylenetetramine had a gelation time of 2 h at 130 °C. The storage modulus of the gel was up to 2000 Pa, and the dehydration rate of the gel after soaking in synthetic brine for 30 days was less than 15%. Furthermore, the breakthrough pressure gradient in a slim tube with a diameter of 3mm reached 15 MPa / m, which indicated that the gel is a temperature and salinity resistant plugging agent with strong plugging ability.