Finite Element Analysis of 3D Printed Block Prepared of Sustainable Acrylonitrile Butadiene Styrene (ABS)

¹ Department of Mechanical Engineering, GLA University, Mathura, UP, India
² Department of Electronics and Communication Engineering, New Horizon College of Engineering, Bangalore, Karnataka, India.
³ Hilla University College, Babylon, Iraq.
⁴ Department of Civil, GRIET, Bachupally, Hyderabad, Telangana, India.
⁵ Lovely Professional University, Phagwara, India.
⁶ Lloyd Institute of Engineering Ȧ Technology, Knowledge Park II, Greater Noida, U.P, India.
⁷ Department of Mechanical Engineering, MLR Institute of Technology, Hyderabad, Telangana, India.

^* Corresponding Author: arvinda_23@gmail.com

Abstract

ABS and chain-branched amylopectin exhibit poor processing capabilities, making them unsuitable for 3D printing utilizations. While ABS exhibits excellent mechanical properties with high processing costs, it lacks the practical requirements of PLA, an environment-friendly polymer with poor mechanical performances. Studying the toxicity of 3-D printer emissions and the causes of toxicity both in vivo and in vitro is necessary in light of the rapidly expanding applications of 3-D printing technological advances, the documented emissions, and the possible adverse reactions from exposed to those emissions. Despite these limitations, ABS and PLA continue to be developed for 3D printing applications. Several mechanical behaviors, including tensile strength, creep, and fatigue, are examined in the study to determine the structural integrity and durability of a 3D-printed ABS square block. The results of the safety factor analysis show a minimum value of 0.1823, indicating the presence of potential failure points and the need for design optimization. The material can last long under dynamic loads, as shown by the fatigue study. This study not only improves ABS parts in real-life uses but also helps grasp their strength better. It gives clues for their future design and making. Using experimental and simulation data, the study optimizes 3D printing parameters and improves ABS materials’ structural efficiency by integrating finite element methods with practical manufacturing outcomes.